Custom Machine Design
Industrial designs can take on many forms, from a basic part to a small machine to a complete plant automation or SCADA system.
At Control Systems Inc., we can help with any of these solutions.
From a small plastic part to automating an assembly plant.
A few the systems we have engineered include:
Custom Machines
Project: Automated Glue Machine
Customer: Peachtree Doors and Windows
Description: Automated machine to apply glue to various window assembly items as part of an overall assembly line.
Project: Automated Valve Assembly Machine
Customer: Hansgrohe
Description: Automated machine use to insert valves into assemblies used in shower components. This became part of an overall assembly line.
Project: Automated Annealing Machine
Customer: America BOA
Description: Automated machine to anneal tubes used in assembly of auto related components. Unit used a pick and place systems designed by me to remove tubes from entry conveyor, move them to anneal station, check annealing process with camera then use pick and place to off-load project to operator.
Project: Automated Trim and Folding Machine
Customer: IMETCO
Description: Automated machine to advance, trim and fold sheet metal part to create final assembled roofing cap product.
Project: Automated 5 axis Servo Controlled Welding System
Customer: Welding Technologies
Description: Automated welding overlay system, included pendent PLC, 3 custom circuit boards, and 5 axis of servo control, used in the repair and preventive maintenance in the coal and nuclear power industry.
Electrical Systems and Software.
Project: Court House Jail Upgrade
Elements: PLC and I/O Engineering and Complete Software Programming
Customer: Southeastern Security Professionals / Fulton County Judicial System
Project: Shear Line
Elements: HMI, VFD Drive and PLC upgrade
Customer: Namasco Steel
Project: Hot Press Automation
Elements: Addition of Electrical system and HMI and PLC.
Customer: Millennium Mat
Project: Waste Water SCADA
Elements: Allen Bradley PLC, (RTU) Radio’s, Red Lion HMI.
Customer: Utilities, Inc.
Project: Soybean Processing Plant Automation
Elements: Omron Control Programming and electrical start-up
Customer: Dean Oliver / House Foods.
Project: Reclaim System Electrical Design
Elements: Design electrical systems, VFD, PLC, and HMI Programming.
Customer: Kimberly Clark / IBIS International
Project: Product filling machine.
Elements: Electrical designs, Circuit board design, PLC and HMI
Customer: Zyvax
Plant Automation:
Project: Automated Extrusion and Assembly Line
Customer: Millennium Mats
Description: Automated line that starts with raw rubber and carpet and manufacture a finished product.
Approx. size: 100 feet by 200 feet
Approx: Total 3 MM project
Control Systems Inc., supplied the total electrical controls and programming package for this systems.
- (5) Allen Bradley PLC’s
- (6) Allen Bradley HMI stations
- (2) DH networks
- (2) Fanuc Robots
- (20) VDF
- (1) Extruder
- (6) Work Stations
- Trim machine
- Carpet laying machine
- Elevator Stackers
- Heavy Press
- Removal machine
Smaller part design, assemblies or Prototypes
