Custom Machine Design
Industrial designs can take on many forms, from a basic part to a small machine to a complete plant automation or SCADA system.
At Control Systems Inc., we can help with any of these solutions.
From designing a small plastic part to Automating an Assembly plant.
" Control Systems Inc. a certified SIEMENS panel shop, sometime gets to have a little fun. "
The panel centrally located in this unveiling of the SIEMENS Green Chopper was built by Control Systems Inc. at its Buford Georgia Office.
The Green Chopper is a team up with renowned custom motorcycle manufacturer Orange County Choppers and SIEMENS to build the first custom electric motorcycle, which was featured on the hit TV show American Chopper.
A few the systems we have designed include:
Custom Machines
Project: SIPAD Systems Flattening System
Customer: Sipad Systems Inc.
Description: Automated machine to finish electronic circuit boards in the Patented and Proprietary SIPAD Solid Solder Process.
Just a few of the companies who's circuit boards run on this machine.
SIPAD Systems Incorporated (SSi) is the Exclusive Supplier of SIPAD solid solder deposit in North America and the only SIPAD Solid Solder Deposit (SSD) coating service bureau in the world. www.sipad.com
Project: Automated Glue Machine
Customer: Peachtree Doors and Windows
Description: Automated machine to apply glue to various window assembly items as part of an overall assembly line.
Project: Automated Valve Assembly Machine
Customer: Hansgrohe
Description: Automated machine use to insert valves into assemblies used in shower components. This became part of an overall assembly line.
Project: Automated Annealing Machine
Customer: America BOA
Description: Automated machine to anneal tubes used in assembly of auto related components. Unit used a pick and place systems designed by me to remove tubes from entry conveyor, move them to anneal station, check annealing process with camera then use pick and place to off-load project to operator.
Project: Automated Trim and Folding Machine
Customer: IMETCO
Description: Automated machine to advance, trim and fold sheet metal part to create final assembled roofing cap product.
Project: Automated 5 axis Servo Controlled Welding System
Customer: Welding Technologies
Description: Automated welding overlay system, included pendent PLC, 3 custom circuit boards, and 5 axis of servo control, used in the repair and preventive maintenance in the coal and nuclear power industry.
Electrical Systems and Software.
Project: Court House Jail Upgrade
Elements: PLC and I/O Engineering and Complete Software Programming
Customer: Southeastern Security Professionals / Fulton County Judicial System
Project: Shear Line
Elements: HMI, VFD Drive and PLC upgrade
Customer: Namasco Steel
Project: Hot Press Automation
Elements: Addition of Electrical system and HMI and PLC.
Customer: Millennium Mat
Project: Waste Water SCADA
Elements: Allen Bradley PLC, (RTU) Radio’s, Red Lion HMI.
Customer: Utilities, Inc.
Project: Soybean Processing Plant Automation
Elements: Omron Control Programming and electrical start-up
Customer: Dean Oliver / House Foods.
Project: Reclaim System Electrical Design
Elements: Design electrical systems, VFD, PLC, and HMI Programming.
Customer: Kimberly Clark / IBIS International
Project: Product filling machine.
Elements: Electrical designs, Circuit board design, PLC and HMI
Customer: Zyvax
Plant Automation:
Project: Automated Extrusion and Assembly Line
Customer: Millennium Mats
Description: Automated line that starts with raw rubber and carpet and manufacture a finished product.
Approx. size: 100 feet by 200 feet
Approx: Total 3 MM project
Control Systems Inc., supplied the total electrical controls and programming package for this systems.
- (5) Allen Bradley PLC’s
- (6) Allen Bradley HMI stations
- (2) DH networks
- (2) Fanuc Robots
- (20) VDF
- (1) Extruder
- (6) Work Stations
- Trim machine
- Carpet laying machine
- Elevator Stackers
- Heavy Press
- Removal machine
Smaller part design, assemblies or Prototypes
